Conception, fabrication et caractérisation d’un panneau adaptatif en composite avec actionneurs en AMF intégrés

Abstract

This research project has developed a tool to predict the geometry of an adaptive panel which has the ability to change its geometry according to the surrounding conditions under which it is subjected. This panel, as designed for this project, consists of two main components: the host structure that ensures the structural integrity of the panel and the activation system embedded in the host structure. The host structure is made of a fiber-reinforced (carbon: Toray T300 unidirectional) polymer (Epoxy: Huntsman Araldite 8605). The actuation system consists of shape memory alloy wire (SAES Getters Ti-50.26at%Ni) of one mm diameter. To generate the movement, the actuators are positioned to create an offset, along the thickness, between the neutral plane of the laminate and the axis of the actuators. Shape memory alloys are special materials that have the ability to contract themselves when heated. When heated by Joule effect, the actuators contract and generate forces which are transmitted to the adaptive panel through a fixation device. A bending moment is thus generated by the difference between the actuator and the neutral plane of the panel, deforming the adaptive panel. The design tool is based on the combination of the rigidity of the host structure and the operating capacity of the SMA. A finite element model is developed on the commercial software ANSYS 13. This model provides the stiffness of the host structure depending on various parameters of the laminate (orientation and number of plies) and of the actuator(position along the thickness, distance between two actuators). According to this model, it appears that the radius of curvature of such a panel is constant throughout its length and that the panel’s length does not influence the results. In addition, the results show that the stiffness is constant regardless of the axial deformation of the actuator. Interestingly, the greater the distance between the actuators, the greater is the stiffness felt by each actuator. The operating capacity of the SMA is evaluated experimentally. It has been shown that heat treatment of 550°C for one hour significantly increases the energy produced by the actuators while changing their transformation temperature. Thereafter, a stabilization of 100 cycles at 150 MPa of the actuators creates the two-way shape memory effect while producing a sufficiently high generated stress. Finally, the operating envelope of the actuator is created based on the activation temperatures ranging from 50°C to 150°C. The respective SMA and host structure properties are then used to create the adaptive panel’s design diagram. Thus, it is possible to express the radius of curvature (target)depending on the actuation temperature and on the laminate configuration. This relationship is finally verified experimentally. To do this, a 4-layer adaptive panel [903/WIRE/90] is produced by the vacuum assisted resin transfer molding method and installed on a testing bench designed for this purpose. In this regard, various parameters were investigated during manufacture to find the ideal manufacturing conditions. It appears that an infusion flow direction perpendicular to the actuators orientation offer better results. In addition, the use of a sheath eliminates the use of jigs which are necessary to keep the actuator in place during the forming processing and post-polymerization treatment. The results show that when the actuators are heated by Joule effect, the measured radius of curvature is comparable to the one established from the design tool. However, the measured temperatures are not consistent with the theoretical values. Thus, it is necessary to apply a correction factor to the measured temperature based on the SMA properties. Such a factor is used to establish a correspondence between the measured radius of curvature and the radius of curvature obtained from the design tool. Thus, a more efficient method of temperature measurement is required.

Date	5 Apr 2013
Original language	French
Awarding Institution	École de technologie supérieure
Supervisor	Patrick Terriault (Supervisor) & Vladimir Brailovski (Co-supervisor)